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1. Using engine oil, establish the top persistent half rings from each party of the radical bearing No. 2, and lubricant flutes have to be directed to the crankshaft. |
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2. Establish inserts of bearings on the places. Oil a working surface of an insert pure engine. For the correct installation of the lower insert combine a ledge on an insert with a groove on a cover (shooter). |
3. Install the crankshaft in the block of cylinders so that radical necks of the 2nd and 3rd cylinders were in VMT. Check an axial gap of the crankshaft. |
4. Grease the lower inserts in covers of radical bearings with pure engine oil and check that ledges on inserts are in cover grooves. |
5. Establish covers of radical bearings with the 2nd on the 5th and screw them, without tightening. |
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6. Apply a thin film of sealant on the interfaced surface of the block of cylinders with a cover of the first bearing. |
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7. Establish consolidation from two parties in a bearing No. 1 cover groove. |
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8. At installation of a cover for protection of consolidation against shift it is necessary to use two metal strips 0,25 mm thick. |
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9. Oil both parties of metal strips engine and fix them on consolidation. Establish a cover of the bearing No. 1, insert into it bolts and screw up them a hand then flat-nose pliers pull out metal strips. |
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10. Gradually and consistently tighten bolts of fastening of covers of bearings the required moment. Using a sharp knife, cut off the ends of consolidation so that they acted over the surface of the block of cylinders approximately on 1 mm. |
11. On the 1.6 and 1.8 liters petrol engines establish forward and back covers of bearings and tighten bolts the required moment. |
12. Establish a new sealing ring on a back part of the crankshaft. |
13. Install pistons with rods. |
14. Establish a segment spline and the leading asterisk of the oil pump with laying. Establish a chain of the drive of the oil pump on an asterisk. |
15. Check that the surfaces of interface of a forward cover and the block of cylinders pure and dry. |
16. Apply a thin film of sealant on the surface of interface of a cover of forward consolidation and screw it bolts. Install a new forward sealing ring on the crankshaft. Check a chain arrangement on a crankshaft asterisk, install the oil pump and the pallet. |
17. If the head of the block of cylinders was removed, then establish it. |