| Models of the engine with a capacity of 1.6 liters |
| 1. Check and clear pulleys of the drive of a gear belt. Also check a state and freedom of rotation of a pulley of the mechanism of a tension. |
| 2. Check existence of cores of fixing of a cam-shaft. Temporarily install a pulley on the crankshaft and insert into it an installation core to check position of the crankshaft. |
| 3. Remove a pulley from the crankshaft. Establish a gear belt, observing the direction of its rotation. At installation of a belt provide the maximum tension of a forward branch of a belt, sagging of a belt has to be on a back branch. Check that teeths of a gear belt correctly were established on pulleys. |
4. Temporarily establish a pulley of an auxiliary driving belt and moderately tighten a fastening bolt. Then establish a fixing core.
Prevention
The tension of a gear belt is made at the removed casing.
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| 5. Weaken a bolt of fastening of a pulley of the mechanism of a tension. Using a key of square section, turn a pulley counterclockwise to a belt tension. |
| 6. In the presence of the special measuring equipment install it on a forward branch of a gear belt and establish an initial tension of a belt, equal 30±2 units. |
| 7. Remove adjusting cores and turn the crankshaft on two whole revolutions clockwise. Repeatedly establish the fixing cores. If cores were inserted easily, the mechanism of the drive of gas distribution means it is installed correctly. Remove blocking cores. |
| 8. If cores of fixing of pulleys are not established in an opening, it is necessary to take off a belt and to make combination of adjusting openings. |
| 9. If the tension of a belt is made without special tool, it is possible to check a belt tension, having made moderate effort of a big forefinger in the middle of a forward branch of a belt and having turned a belt on 90 °. If the tension of a belt is made without this tool, then it is not necessary to make trips on long distances and to operate the engine on high turns. At the first opportunity adjust a belt tension at the Peugeot station. |
| 10. When using special measuring tools turn the crankshaft on two turns, establish a core of blocking of the crankshaft and check a tension of a forward branch of a belt which has to make 44±2 units. |
| 11. After an exact tension of a belt remove a core of blocking of a cam-shaft, then remove a pulley of an auxiliary driving belt from the crankshaft and establish casings. |
| 12. Install a pulley of an auxiliary belt on the crankshaft, grease bolt carvings with means against unscrewing and screw up a bolt of fastening of a pulley. |
| 13. Install the mechanism of a tension of an auxiliary driving belt and pull an auxiliary driving belt. |
| 14. Establish a mudguard and a forward right wheel. Lower the car. |
| 15. Connect the negative plug to the accumulator. |
| Models of the engine with a capacity of 1.8 and 2.0 liters |
| 16. Check and clear pulleys of the drive of a gear belt. Also check a state and freedom of rotation of a pulley of the mechanism of a tension. |
| 17. Check that the adjusting core is in a cam-shaft pulley. Temporarily establish a pulley of the crankshaft and insert into it the blocking core that guarantees correctness of installation of the crankshaft. |
| 18. Remove a crankshaft pulley. Establish a gear belt on a crankshaft pulley, observing the direction of its rotation. |
| 19. Install the lower casing of a belt and a pulley of an auxiliary belt on the crankshaft. |
| 20. Establish a blocking core in a crankshaft pulley. |
| 21. Without deleting blocking cores, weaken six bolts of fastening of pulleys of camshafts. Check that both pulleys were freely turned in small limits. |
| 22. Tighten six bolts of fastening of pulleys of cam-shafts. Then turn off them on 60 ° everyone. |
| 23. Turn each pulley clockwise and tighten additional bolts. |
| 24. Pull a forward branch of a gear belt from a crankshaft pulley, through a single pulley and on a pulley of a cam-shaft of the managing director of inlet valves. |
| 25. Pulling a forward branch of a belt, establish it on a pulley of the cam-shaft operating final valves. |
| 26. Pulling a belt, establish it on a back pulley of the mechanism of a tension and around a cooling system pump pulley. |
| 27. Make a tension of a gear belt. |
| 28. In the presence of the special measuring equipment, install it on a forward branch of a gear belt. Turning a tension mechanism pulley counterclockwise, establish a belt tension, to equal 45 units, and tighten a bolt of fastening of the mechanism of a tension. |
| 29. Unscrew fastening bolts from pulleys of cam-shafts and check that openings under bolts in pulleys are not in extreme situation in relation to fastening bolts. If everything is satisfactory, unscrew two additional bolts and tighten six bolts of fastening of pulleys. |
| 30. Remove adjusting cores, turn the crankshaft clockwise on two whole revolutions and establish an installation core in a crankshaft pulley. Weaken six bolts of fastening of cam-shafts, repeatedly tighten them and unscrew on 60 °. |
| 31. Establish adjusting cores in pulleys of cam-shafts. Then weaken a bolt of fastening of a pulley of the mechanism of a tension. Install the measuring equipment on a forward branch of a belt and turn a tension mechanism pulley before installation of a preliminary tension of a belt equal to 26 units. Tighten a bolt of fastening of the mechanism of a tension. |
| 32. Repeatedly tighten six bolts of fastening of pulleys of cam-shafts by the required effort. |
| 33. Remove blocking cores, turn the crankshaft clockwise on two whole revolutions and establish the blocking core in a crankshaft pulley. |
| 34. Weaken six bolts of fastening of cam-shafts, repeatedly tighten them and unscrew on 60 °. |
| 35. Establish adjusting cores in pulleys of cam-shafts. Then weaken a bolt of fastening of a pulley of the mechanism of a tension. Install the measuring equipment on a forward branch of a belt and turn a tension mechanism pulley before installation of a final tension of a belt, equal 32–40 units. Tighten a bolt of fastening of the mechanism of a tension. |
| 36. Repeatedly tighten six bolts of fastening of pulleys of cam-shafts by the required effort. |
| 37. If the tension of a belt is made without special measuring equipment, turn a belt tension mechanism pulley counterclockwise before elimination of sagging of a back branch of a belt and, in this situation, tighten a bolt of fastening of a pulley of the mechanism of a tension. |
| 38. Unscrew fastening bolts from pulleys of cam-shafts and check that openings under bolts in pulleys are not in extreme situation in relation to fastening bolts. If everything is satisfactory, unscrew two additional bolts and tighten six bolts of fastening of pulleys. |
| 39. Remove adjusting cores, turn the crankshaft clockwise on two whole revolutions and establish an installation core in a crankshaft pulley. |
| 40. Weaken six bolts of fastening of cam-shafts, repeatedly tighten them and unscrew on 60 °. |
| 41. Establish adjusting cores in pulleys of cam-shafts. Turn a tension mechanism pulley that, putting moderate effort, it was possible to turn a belt on 45 ° in a middle part between pulleys of the cam-shaft operating inlet valves and a single pulley and tighten a bolt of fastening of the mechanism of a tension. |
| 42. Repeatedly tighten six bolts of fastening of pulleys of cam-shafts by the required effort. |
| 43. Establish casings of a gear belt and connect the negative plug to the accumulator. |
