| 1. Disconnect the negative plug from the accumulator.
|2. Merge cooling liquid.
| 3. Install the gas distribution mechanism drive before combination of adjusting openings and block it in this situation cores.
|Models of engines 1.6 liters
|4. Uncover a head of the block of cylinders.
|5. Remove the case of the air filter.
|6. Further the description of removal of a head of the block of cylinders from the engine without removal from a head of inlet and final collectors follows. Disconnect a reception exhaust pipe from a final collector. In the presence a lambda probe remove from it the electric socket.
|7. Perform the following operations:
– depressurize fuel system and remove hoses of supply of fuel and returnable hoses. Muffle the ends of hoses traffic jams;
– remove an accelerator cable;
– disconnect electric sockets from the case of throttles;
– remove electric sockets from fuel nozzles and exempt a braid of wires from a collector.
|8. Weaken collars and remove hoses of a supply of cooling liquid from the thermostat case (on the left forward side of a head of the block of cylinders).
|9. Release brackets of fastening and remove electric sockets from sensors which are screwed in in the case of the thermostat or on the left side of a head of the block of cylinders.
|10. Unscrew a bolt of fastening of a pipe of the probe for measurement of level of engine oil from the left forward side of a head and remove a pipe.
|11. Remove the socket from the ignition coil. If the head is removed for carrying out capital repairs, remove the coil of ignition and high-voltage wires. If necessary mark high-voltage wires for their correct repeated installation.
|12. Release the mechanism of a tension of a gear belt and take off a gear belt from a cam-shaft pulley.
|Models of engines 1.8 and 2.0 of liter
|13. Remove knot of the air filter and system of inlet pipes.
|14. Uncover a head of the block of cylinders.
|15. Remove an inlet collector.
|16. Remove a reception exhaust pipe from a final collector. In the presence a lambda probe remove from it the electric socket.
|17. Remove a radiator branch pipe.
|18. Remove all remained hoses and electric sockets from a head of the block of cylinders.
|19. Release the mechanism of a tension of a gear belt and take off a gear belt from pulleys of camshafts.
|20. Gradually and evenly unscrew bolts of fastening of a head of the block of cylinders in the return sequence, on the relation shown on rice. Sequence of tightening of bolts of a head of the block of cylinders. Remove bolts, noting the correct location of the laying oriented on a forward left bolt on models 1.6 liters.
|21. After extraction of bolts of a head of the block of cylinders, it is necessary to separate a head of the block of cylinders from the engine. At the same time laying of a head can be damaged. On engines with removable sleeves of cylinders the sleeve of the cylinder can be extended by laying therefore tightness of installation of sleeves can be broken and there will be a leak of cooling liquid through this leakage.
|22. For removal of a head of the block of cylinders use two metal cores from the ends bent at right angle which are established in openings for bolts of fastening of a head of the block of cylinders and smoothly shake a head to a car pered. It is impossible to turn a head in other direction since a back part of a head is established on the directing pins.
|23. After destruction of laying or separation of a head from laying remove a head of the block of cylinders. Remove laying of a head from the block of cylinders of the engine. If the directing pins are installed in the block of cylinders on free landing, remove them and you store together with a head.
|24. On engines with replaceable sleeves of cylinders it is impossible to turn the crankshaft with the removed head, otherwise sleeves of cylinders can be put forward from the nests up. In need of a crankshaft provorachivaniye (for cleaning of pistons) sleeves of cylinders have to be recorded in a starting position. In the absence of special clips of sleeves of a sleeve it is possible to record, having screwed in bolts with big washers in the block of cylinders, as shown in the drawing.
|25. If the head of the block of the cylinder is removed for capital repairs, remove a cam-shaft.